Case Study

✅Case Study #1: Inline Packaging Automation

Challenge:
Manual packaging of electronic parts was slow and inconsistent, leading to labor inefficiencies and product defects.

Solution:
We designed and built a compact inline smart cell using pneumatic actuators and programmable logic for consistent part handling and boxing.

Result:

• Labor cost reduced by 40%

• Output capacity doubled

• Packaging defect rate cut to under 0.2%

✅ Case Study #2: Laser Cutting Station with QR Code Trigger

Challenge:
Client needed a precise method to cut custom thermoformed aligners along the gumline, triggered by encoded patient ID.

Solution:
We designed a 3-axis laser gantry system driven by QR-scanned G-code files, integrating PC + scanner + motion + laser into one workflow.

Result:

• • Seamless QR-to-cut workflow

  • < ±0.1 mm cutting accuracy

  • Zero manual input per unit

✅ Case Study #3: Smart Labeling for Bottling Line (可选)

Challenge:
Label alignment was inconsistent due to variable bottle orientation during high-speed production.

Solution:
Developed a vision-guided labeling unit with servo-driven adjustments and reject station.

Result:

• Label alignment success rate 98.7%

• Cut inspection labor by 60%

• Fully integrated into client’s MES

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